Five Suggestions For Choosing A High Voltage Connector
High voltage connectors are essential to applications such as electric vehicles, energy storage systems, battery pack system and HV PDU etc.
With an variety of electric connector types and several critical factors to consider, choosing the right one can be difficult Here give you some suggestion when selecting a connector to ensure that it’s the right fit for your application.
1.List the specific requirements for connectors
How many positions do you need in total?
What currents and voltages are they carrying?
What kind of high voltage connector do you need? metal or plastic?
Do you need additional function? Like HVIL or temperature sensor?
The above points are for your reference. Based on the specific requirements of the electrical vehicle connector, the selection of connectors will be more clear and convenient.2.Understand the parameter and datasheet
It will be easier for you to select products based on the datasheet and it’s important to understand how a manufacturer specifies the rating current, voltages and wire range of its products. Test ratings and data should according to the supplier request, as not every company uses the same testing standard.
3.Check your space limited
The product sizes and weight of different companies are different. So, depending on the situation that applies to your project and its design needs, you may need to look for more options in electric connectors.
4.Understand Environmental Factors
Environmental factors including moisture, temperature, vibration, and shock will factor into your connector selection process, including the type of housing, which protects the connection and keeps the electrical contacts safe from environmental hazards and short circuits.
So base on electric connectors, you’d better consider plug housing, working temperature range, working times, waterproof and salt fog level.
5.Calculate the total cost
The price of electric vehicle connector is typically calculated based on the total cost which includes the receptacle and the plug, the cost of terminal connectors, and the labor cost for attaching the electrical wire to the terminal and inserting it into the housing.
Except for product cost, you also should be considered the after-sales cost, Professionalism of technical support. Because it will affect the position of your product in the hearts of customers.
